OM642 Glow Plug Replacement

Image of glow used glow plugs from an OM642 engine
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Note – thanks to Rimgaudas Lukas for permission to use this post / tips / images

Glow or no glow?

Typically, with a glow plug fault you will be getting a glow plug warning light coming on, sometimes flashing and perhaps an engine management light. In Rimgaudas case, no codes or dash warnings, just some white smoke in the mornings.

They are notorious for snapping on removal but normally with the engine hot, they will come out. Also worth a mention is they are ceramic and if dropped, might look ok but unlikely to work.

Part numbers and MB remove / install details below

Onto Rimgaudas Lukas post;

Hello everyone want to share some info, which might be useful for someone else aswell 🙂

My S212 2010 E350 estate with 130k miles was cranking for around 4-5 seconds every morning and dropping white puff through exhaust. I did read in a forum that if you wait another 5secs after glow plug light dissappears it starts normal and yeah it did. Apparently that’s common issue due to glow plug module. But I wasn’t getting any error codes through OBD.

So decided to replace all glow plugs and glow plug module aswell.

I did some research on forums, cause was afraid to snap them 😬

So ordered Kroil penetrating oil(which everyone recommendeds as number 1 for glow plugs), sprayed every other day for a week and on a day got engine to the work temperature.

Cleaned all area around glow plugs with air duster. 4 glow plugs came out very smooth(like a butter 😆), only 2 showed slight resistance, but after turning back and forth and a bit of more spray they finally gave up 😅.

I did use glow plug bore reamer to clean all gunk out and yeah it was quite all of carbon build up.

Replaced all glow plugs and used Liqui Moly Pro line grease on a threads and body a bit. Torqued to 11Nm. Cleaned connector caps with electrical connector spray.

Replaced Beru glow plug module aswell.

It tooked me 2.5 hours in total from start to finish.

Now a car cranks and starts in a morning straight away and no white smoke anymore. Happy with a result.

All parts ordered through Autodoc , due to Mercedes haven’t got any glow plugs in stock and are on a back order.

New glow plugs NGK CZ159 (£30/piece)

Glow plug module Beru at Mercedes was £277, same Beru module in Autodoc only £94.


Part numbers

Worth noting at this point that there is a couple of part numbers listed depending on the age on the OM642 engine, essentially there is two different thread sizes. I believe the early engines had an 8mm thread and the later ones had the 10mm thread. There is also 2 different listings for the 10mm thread – different lengths.

If anyone wants me to check the original part number, please comment on the post with your chassis number and will look up for you. (or email me)

MB
A0011595701
A0011595801
A0011596601
NGK CZ303
Bosch GLP294
Denso DG-617
Resistor [Ohm]0,3 Ohm
Overall Length [mm]148,9 mm
Fitting Depth [mm]27,0 mm
Thread SizeM8 x 1,0
Spanner Size8 mm
Connector typePIN
MB
A6421590101
NGK CZ159
Resistor [Ohm]0,3 Ohm
Overall Length [mm]169,0 mm
Fitting Depth [mm]27,0 mm
Thread SizeM10 x 1,0
Spanner Size10 mm
MB
A0011597301
A0011598001
NGK CZ551
Bosch GLP297
Denso DG665
Resistor [Ohm]0,3 Ohm
Overall Length [mm]158,6 mm
Fitting Depth [mm]27,0 mm
Thread SizeM10 x 1,0
Spanner Size8 mm

Part Numbers & Links

Not technically a part but a must for this job;

Not technically a part but a must for this job & if they are hard to get out you will want to be able to run a thread tap through threads

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A0011595701
A0011595801
A0011596601
NGK CZ303
Bosch GLP294
Denso DG-617

Right Now on eBay 
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Right Now on eBay 
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Right Now on eBay 
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A6421590101
NGK CZ159

Right Now on eBay 
Loading…
Right Now on eBay 
Loading…

A0011597301
A0011598001
NGK CZ551
Bosch GLP297
Denso DG665

Right Now on eBay 
Loading…
Right Now on eBay 
Loading…
Right Now on eBay 
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Torque Specs

Glow plug to cylinder head
– M8 Nm 11
– M10 Nm 18

MB Documents

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